Specification :
If you are interested in our machines, please contact us at: rogerzdy# gmail.com.
Normally tomato ketchup/ sauce is being produced from existing tomato paste during the off season, rarely is produced on-line from fresh tomatoes.
The processing flow is as follow:
1. Tomato paste is being pumped from aseptic storage tanks or from 200 L aseptic bags-in-drums into the first blending tank. Drinkable/ softened water ( RO Pure water system) is prepared to be added, too.
2. In Sugar High-speed Dissolving tanks, the sugar syrup preparation takes place. Sugar powder, starch and salt are added. Pre-warmed water is fed and controlled by magnetic flowmeter. These products are mixed in the tank.
3. Finally all these ingredients are added in the quantity required by the recipes in the blending tanks where are put directly also the microelements, such as spice, peppers etc.
4. After a suitable mixing and cooking time the final product is discharged into an insulated storage tank.
5. The final mixture can now be pumped into an homogenizer.
6. After this, the ketchup is deaerated into an under vacuum deaerator
7. Then the material will be pumped in to a tube-in-tube heat exchanger in order to be pasteurized at 99/ 104° . from which product will come out at about 88-90° C ready for hot fill into the final container ( glass bottles, plastic bottles, etc) .
8. If the chosen container for final product cannot be hot filled at 88-90° C. In this case ketchup from deaerator shall be cooled down at 32-37° C by an aseptic tube-in-tube heat exchanger then pumped to the â clean roomâ for filling into the appropriate containers.
9. After the capping phase the bottles go to a tunnel pasteurizer where it is reccomended to hold at about 80 â 85° C for 7 â 8 minutes and then cooled at 45° C and dried ready for labeling and for final packaging in carton or shrink-wrapped film.
Please attention:
A. There are a lot of different recipes for ketchup, HSUM-JUMP can provide custom-made recipes to its clients according to the taste of consumers of that particular market. If you are interested in our machines, please contact with us at: rogerzdy# gmail.com
B. With the same production line, customer can process other kinds concentrate fruit paste/ Jam, to produce fruit juice, sauce, etc.
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