PET Flakes Washing Line

Price:

Negotiation

Quantity Order:

Payment Method:

Telegraphic Transfer (T/T)

Quantity:

1

Pack. & Delivery:

Wooden

This line uses to wash and clean the recycled PET bottles, such as the mineral water bottles, pesi bottles, oil bottles, etc. The clean flakes can be used to produce the polyester staple fiber, PET strap band, granules, PET transparent film and sheets, etc. The top class flakes can be used to mould the bottles again.

The line has two types, CL-1000 mainly deals the recycled round bottles, the capacity is from 300kg/hr--800kg/hr, the complete price is cheap and suits for the small-sized factory.

The CL-2000 mainly processes from the baled bottles, the capacity is 2000kg/hr. This line is developed by ourselves and the price is expensive, suits for the big company which deals larges waste bolltes.

We also are chemical fiber producer, every year we import about 40, 000 tons flakes from all over the word. So we can sign a flakes sellback with our clients.

Brief introduction of the individual equipment:

1. Belt conveyer
Transporter with frequency control, to adjust speed to requirements of line.

2. Crusher
This crusher is designed for wet crushing. It is equipped with eight rotating and four stationery knives. Crusher is supplied with standard grid size of 18mm and spare grid of 16mm. Input capacity is 800kg/h can be increased with 16mm grid size.

3. Screw conveyer
Transport flakes from crusher.

4. Floating washing tank(3-4 sets)
Flotation/sink tank separate the material according their density. PET sinks to the bottom and is discharged by a screw conveyor. Remains of caps and rings made of PE and labels of PP floats on the top and are moved by rotating shovels to side of washing tank. Small screw conveyor take them out. This machine removes 90% of paper and plastic labels.

5. Friction washing tank
The flakes are efficiently cleaned inside inclining drum with blades on rotor turning 400RPM. Flakes are rubbing against each other as well as against the rotating auger. The auger moves the flakes forward and clean last remain of dirt.

6. Hot water washing chamber
Washing the flakes from labels, dirt and other residues by water heated to 90 Centigrade. Overflow on top of washing chamber, remove cups and rest of the paper.

7. Centrifuge
The wet flakes are dewatered in vertical conical centrifuge. Flakes are dry to 2.5% of humidity.

8. Storage silo(CL-1000)
2000L storage silo has fan blower conveyor filling station to the big bags.

9. Electrical control panel
Whole line is control via three panels. Switch to each machine on the panel, plus frequency control in the main control cabinet.

10. PVC detector (optional)
Hot oil heater working with temperature around 200Centigrade to heat up thin wall of bottles and help to remove labels and glue from bottles.
This heat also helps to detect any PVC bottles. PVC material change color under the heat (from transparent to light grey). Thin wall bottles shrinks under the heat and the walls of bottles become thicker to enable picking out.

Technical data:

Maximum in feed capacity: 1,1200 kg/hr(CL-1000), 2400kg/hr(CL-2000)
Average output of clean flakes: 800 kg/hr(CL-1000), 2000kg/hr(CL-2000)
Installed power: 200 kW(CL-1000), 350kw(CL-2000)
Real power consumption: 140 kW(CL-1000), 250kw(CL-2000)
Water consumption per 1 ton flakes: 5 tons(can be circulated)

Operating staff(three shifts):
Day shift (loading and unloading containers & trucks): 4-5 persons
Afternoon shift: 3 persons
Night shift: 3 persons
Delivery conditions:
From placing the order and receiving deposit: 80 days(CL-1000), 100days(CL-2000)
Installation time: Within 15 days

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