Seller:
- Sophisticated online Permeability Porosity Dyne Sensor Scanner Systems
Patent pending DE10251610 and patent grant in China 200310104764. Stationary or scanner systems for high-speed moving fabrics or sheet material to detects very precise and reproduce specified product properties, natural or micro perforated porosity levels during production.
OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral color sensors, precision line lasers, CCD image devices, DSP, ATMEL, INFINEON sensor internal controller, firmware, high-speed serial data link, scanning speeds 20-500mm per second, web widths up to 5, 000 mm, measuring gaps from 2.0-5.0mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges 80-5, 000 C.U. respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1mm accuracy, 0.050-200 microns pore diameter by up to 300 pores per cm2.
With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedback to power electronics of fabrics treatment units.
Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, twin or quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO9001, ISO9002 certifications.
Working principle and application
Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects.
Their conditions can be easily met by using optical transmission technology thanks to described processing in full online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1, 000 meters per minute by high repetition rates.
That completely independent from base material properties as consistency, coloring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, spectral property, gauging thickness weight, moisture content and other known influences. Optical inline OPSS-1 porosity sensor scanning systems for permeability cluster control at electrostatic or laser micro perforation machines, with multiple color sensor head, spectral intensity, DSP, FPGA, CCD, one precise line laser, position, material finger print detection, VIS wavelength, touch less measure of opacity, defects, inspection, combines controller internal firm and further PC process software.
Uses for filter, tipping, cigarette, booklet, packaging, magazine, newspaper, media, bible, wall, decoration, Kraft, sack, filter, rolling paper, coffee, tea, food, co-extrusion, foil, film, agriculture, cement, maize, rise, pet, domestic or other fast moving web material.
- Laser Cluster Sheet Web Material Treatment, Micro Perforation Technologies
Micro laser perforation technology
Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60-200 microns at density of holes of typically 10-30 holes per cm, holes sequences 100, 000-400, 000 holes per second at a maximal of 16 punctured laser rows cross web with traditional systems or machines.
Means in cigarette, tipping, plug wrap, filter, flexible packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100-3, 000 C. U., normally in web widths from 100-500 mm, in particular cases up to 1, 500 mm, at web speeds of up to 600 m/ min, depending on porosity and material consistency in relation to its ability to perforate.
IPM laser cluster material treatment and micro perforation technology
LPM-1 is patent grant by DE102004001327, operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels and perforation rows cross web, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/ min, web widths up to 2, 000 mm, up to 2, 500, 000 holes per second, jumbo roll-by-roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can achieve 100-1, 000 C.U.
Industry fields
The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high speed drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement.
Each up to 200 single laser beams is coupled via flexible hollow fibers allows treatment processes or micro perforation heads easy to position in X across and in Y direction of running web or static placed sheet material.
The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, Co2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow waveguide fibers, HCW, HWG up to 200 output channels.
Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems.
Anti piracy counterfeiting design and cluster system
As known offline laser perforation machines or processes generating strait holes lines in web direction of running cigarette tipping paper webs or other materials.
Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro-Laser-Line MLL-1 technology generates cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines.
Concerned tipping paper means non coaxial circumference at cigarette filters. New beam divert moving, scanning, flipping elements control each single laser perforation lines in cross material direction which are precise focused for micro holes in ranges from 50-120 microns. All to uses for laser sources and types as Co2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE.
Super high-speed Co2 laser beam control
Technological approached as ultra-high scan speeds up to 4, 000 Hz or 240, 000 rpm with commercial air-bearing motors. REAL galvanometer scanner alternatives, precise laser beam deflection up to 4 Kilowatt Co2 by high dynamic performances. From 8-15 mm laser beam aperture diameter, advantage beam quality factor M2 less 0.9 for focus spots down to 60 micron.
Absolute diffraction limits, because small focused spot sizes which are proportional inversely of laser beam input diameter. In other words, larger laser beam apertures will produce smaller focused spot sizes, as especially needed for micro cluster perforation, drilling and other micro machining applications.
Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case. Asymmetrically rotary reflection cones from 40-80 mm base diameter, average mirror surface roughness lower as 0.1 micron, form accuracy lower 0.01 micron, operation sequences are precise synchronize with material speed.
Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.
Product processes and advantages
MLL-1 enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material.
E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results.
Several pattern or wave line design for different brands, number of holes or pattern with 10-20 per cm length are constant, porosity range 100-1, 000 C.U., holes sizes 60-120 micron, holes densities from 100, 000-500, 000 holes per second in total. From 1 up to 6 perforation pattern, lines, marks or scripts can combines a group, perforation hole, pattern quality or porosity remains in standard levels.
Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements.
Low investment and finance budget of technical modifications because exchanges of certain components, complete devices are adaptable on existent offline perforation machines or other laser treatment handling systems.
Capability to adapt beam divert devices or units at online perforation system at cigarette making machines up 12, 000 cpm.
- High Ventilation for Kraft Sack Paper Packaging Bags
Technology
Electrostatic micro cluster perforation or other material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in ns. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05 to 80 microns diameter and analogically, under laser or micro or macro perforation, arranged in diameter sizes from 60 to 200 microns, at best non inclined holes und holes rows of diverse arrangement comprehension.
For the naked human eye invisible electrostatic micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050 to 80 microns diameter by holes sequences up to 16 million pores per second and 0.1 to 3 mill Joule discharge energy for each pore. The processes and power electronics are patent grand with DE10328937.
Performance
Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electrostatic perforations allows porosity levels from 80 to 1, 500 Coresta Units (ml/ min/ 2cm2 by 1, 000 Pa), equality from 40 down to 6 Gurley, by material web widths from 100 to 2, 000 mm by speeds of up to 500 m/ min, depending on porosity and material consistency in relation to its ability to perforate.
Physical Properties
Which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050 to 80 microns diameter by up to 5 million per square meter.
This is due to the water greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are not feasible, too expensive or simply uneconomical and would not lead to a successful application.
Simultaneous multilayer micro perforation of sack paper products
With several perforation activities we found possible technical solutions for high ventilated sacks or bags to micro perforate three paper layers simultaneously in surface-all-over design or on certain area if necessary.
By single paper base weights of 80-95 g/ m2, one layer by 15 g/ m2 PE coated, porosity ranges from 12 down to 8 Gurley, pore sizes from 60-100 microns, pore densities from 50, 000-150, 000 per m2, speeds up to 200 m/ min or 280 sacks per minute.
So that the process efficient online electrostatic perforation unit could add or embedded behind unwind rolls, printing section or beginning of sack tuber manufacturing line by web widths up to 1, 400 mm.
Products, applications, advantages, high-holes-densities micro perforation, ventilation, mass product properties
breathable, ventilation, filter cigarettes, tipping, packaging, plug wrap, refinish, thin paper, MYO, RYO, LIP
booklet, bible, printing, magazine, promotion, flyers, newspaper, improved modified surface properties
Kraft paper, sacks with low PE coating, single or triple layer multi wall sacks, tubers, bags for cement, plaster, maize, grain, pet food, granulate or powder
gained air outlet during filling with high efficiency to keep packed products in specified barrier condition
extending storages, live time or durability of certain goods and products
decoration or gift paper with thin coating films
PVC laminate, Vinyl, decoration, wall paper to eliminate condensation effects, enable gas exchanges, avoid rises of mildew or rottenness
joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion
fleece bonding material, low plastic film layers for outdoor, under roof protection covering, wooden houses for oxygen exchanges
technical textiles for oxygen or gas exchanges to avoid condensation processes
breathable overalls, heavy duty, disposable work dresses, trousers, made of thin PE fleeces or others
biotopes and prevention of water pollution
leather or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition
soap, deodorant, hygiene, beauty creams, baby care, other packaging products
which needs smell suggestion for marketing indication and buying advantages
vegetable, flowers or food with paper packaging replacements for oxygen or gas exchanges
bread, rolls, fruit or food to improve freshness and aroma
technical multi layer foils for industry, medical, bioengineering, filtration purposes surface modification, improved roughness
micro filter, membranes, battery separation layers
bio lab analytic, alcohol, liquid, blood filtration, clean room, agriculture, reduction or force growth rates
| Cooperation:
- Micro Cluster Electrostatic or Laser Perforation, Sensor Scanner Control
Material treatment and micro perforation in cluster systems
Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make-your own MYO, wall, decoration, transparent, coated, laminate, sack, bag or flexible packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 g/ m2-180 g/ m2, thicknesses 10-80 microns, up to 20 g/ m2 LPDE coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes.
Technology
ELECTROSTATIC micro cluster perforation or other material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05-80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60-200 microns, at best non-inclined holes und holes rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050-80 micron diameters by holes sequences up to 16 million pores per second and 0.1-3 mill Joule discharge energy for each pore. That processes and power electronics are patent granted with DE10328937.
Performance
Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electrostatic perforations allows porosity levels from 80-2, 500 Coresta Units (ml/ min/ 2cm2 by 1, 000Pa), equality from 40 down to 3 Gurley, by material web widths from 100-2, 000 mm and at web speeds of up to 500 m/ min, depending on porosity and material consistency in relation to its ability to perforate.
Physical Properties
One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050-80 microns diameter by up to 5 million per square meter.
This is due to the water’s greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.
Products, outstanding applications, advantages with micro perforation
breathable and ventilated mass products as cigarette, tipping, filter, flexible packaging, plug wrap, refinish or fine paper
booklet, bible, printing, magazine, promotion, flyers or newspaper with improved or modified surface property
decoration or gift paper with thin coating films
PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects
enable control gas exchanges, avoid rises of mildew or rottenness
joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion
fleece bonded with thin plastic film layers for outdoor, under roof protection or covering, wooden houses to enable gas exchanges
technical textiles for gas exchanges to avoid condensation processes
breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or others
thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or out blowing during filling processes with multiple time reduced efficiency
keep packed products in same barrier condition as without micro perforation
extending storage, live time or durability of certain goods and products
biotopes and prevention of water pollution
synthetic, real leather or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition
soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages
food, vegetable or flowers with paper packaging replacements for gas and oxygen exchanges
bread, rolls, fruits or food to improves for freshness and aroma advantages
technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve the roughness
micro filter, membranes, battery separation layers, bio or lab analytic
alcohol, liquid or blood filtration, clean room, agriculture plant applications
reduction or force growth rates of bio processes
Differences and system integration
It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20-180 grams per square meters by thicknesses 10-80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics.
Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together with electrostatic or laser perforation technologies operates precise and reliable 24/ 7, are integrate able into existing rewinding, slitting, cutting, spooling, spreading, printing, labeling, multilayer sack, bag manufacturing or other complex production lines or other machines and processes as well.
Also, they can be used as completely independent offline surface-all-over or zone micro perforation units. Fully new ranges of applications will be made available total new products with special features and properties.
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