Specification :

Technician data:

1> mixing container cubic meter: 1.5m3 ~ 2m3
2> grandu mixed with glue speed : 40r/ min
3> utmost pressure force : 80ton
4> total power : 18.5kw
5> weight: 4 ton
6> main frame size : L4* W4* H6
7> floor layout size : L6.5 * W4.3* H9
8> mould size ; dia-meter 1.15m; height : 3.2meter
9> voltage: ( 380 v , 50hz . 3 phase)

application:
flexible foam bonded , boned polyurethane epdm grandu for underlayer sector
Description:
ReboTec - recycling of trimmings
" ReboTec is a process, in which slab stock waste and trimmings are comminuted into flakes, then compressed into PU-bonded rectangular or cylindrical blocks that are subsequently cut to size.
"
Foam grinding:
" Grinding is a recycling process, in which foam trimmings are converted into loose flakes( by our HHRG-22/ 11) .These are then ground into a powder through shear action in a roller mill. Larger particles are filtered and then fed to the mill until all particles fall into the specified < 0.2 mm fines fraction. The regrind powder can then be put in intermediate storage containers ( silos) .
The performance data of a crushing system for large-scale industrial use shown on the left are impressive: upto300 kg flakes are ground into powder of lessthan0.2 mm grain size every hour. The on-line metering unit feeds up to 70 kg of powder per minute into the polyol stream. With a second metering unit running in parallel, up to 140 kg of powder per minute can be processed. "

rebonding process
" The trimmings are shredded into flakes before being wetted with a polyurethane adhesive, then blended in a mixer and discharged into a mould. Since the loose flakes have a significantly lower bulk density than the finished block, the flakes are compressed inside the mould. Rebounded foam is subsequently formed by adding hot steam and pressure. "
Products list:
polyurethane foam plant, continuous foam plant dis-continuous foam plant
cylinder block plant , manual foaming machine , foaming moulds, vertical cutting/ trimming machine , auto and simi-auto vertical cutting , vertical cutting( small-mid-large)
vertical saw splitting , horizontal foam splitting machine , horizontal foam cutting
slab line slicing-rewinding , long table horizontal splitting, circular table foam splitting , rigid foam horizontal sawing , rebond foam horizontal bladeknife
CNC foam cut to size machine, horizontal cnc wire , Horizontal Oscillating saw
contour foam wire ( mould) , convoluted foam machine , cylinder block cutting machine
foam borer / boring machine , cylinder block peeler/ peeling , paint roller multi-needle cutting , polyurethane rebond machinery , square foam block rebond machine
cylinder block rebond ( foam or epdm , foam shredder , foam chipping , upholstery machinery
multi-needle quilting machine , single needle quilting machine , tape edge machine
mattress vacuum packing , cushion stuffing